INS02

Material description

Material ID: INS02

Material type: Phenolic foam - organic foam insulation

Polymer: Phenol resin (83%)

Additives (fire retardants, fillers or traces of inorganic elements): Sulfur (8%), Chlorine (6%), Calcium (2%), Potassium (1%), traces of other elements (<1%)

Core thickness: 79.48mm

Table 1. Estimated mass concentration of compounds.

Compound	Mass Concentration (%)
Phenol resin (PF)	83
Sulfur (S)	8
Chlorine (Cl)	6
Calcium (Ca)	2
Potassium (K)	1
Traces of silicon (Si)	<1
Traces of phosphorus (P)	<1

A. Material composition identification

A.1 Attenuated total reflection – Fourier transform infrared spectroscopy (ATR-FTIR)

Table 2. FTIR compound identification.

Identified Compounds
Phenol resin (PF)

Figure 1 . FTIR spectra: Absorbance percentage versus wavenumber from the sample.

Figure 2. FTIR spectra: Absorbance percentage versus wavenumber from the sample and the identified compounds.

A.2 Energy Dispersive X-Ray Fluorescence (EDXRF)

Table 2. Inorganic elements and their mass concentration identified with EDXRF.

Element	Mass Concentration (%)
S	8
Cl	6
Ca	2
K	1
Si	<1
P	<1

Figure 3. EDXRF spectra. Counts vs energy. Identified elements are shown as vertical lines.

B. Thermogravimetric analysis

Table 3. Mass fraction of residue after thermal decomposition.

Condition	Fraction of mass residue at 800°C
Non-oxidative (nitrogen)	0.48
Oxidative (air)	0.05

Table 4. Temperature and amplitude of main peaks in non-oxidative conditions.

Peak ID	Temperature peak (°C)	Amplitude of peak (°C^-1)
Peak 1	233	6.4 x 10^-4
Peak 2	316	1.28 x 10^-3
Peak 3	472	2.14 x 10^-3

Table 5. Temperature and amplitude of main peaks in oxidative conditions.

Peak ID	Temperature peak (°C)	Amplitude of peak (°C^-1)
Peak 1	203	6.6 x 10^-4
Peak 2	317	1.08 x 10^-3
Peak 3	500	7.19 x 10^-3
Peak 4	515	6.6 x 10^-3

Figure 4. Normalised mass (solid line) and derivative of the normalised mass (dashed line) in 150 ml min^-1 of nitrogen and a heating rate of 20°C min^-1.

Figure 5. Normalised mass (solid line) and derivative of the normalised mass (dashed line) in 150 ml min^-1 of air and a heating rate of 20°C min^-1 .

C. Gross Heat of Combustion

Table 7. Gross Heat of Combustion individual results for sample.

Trial	ΔH_c [kJ g^-1]
Trial 1	27.31
Trial 2	25.72
Trial 3	26.34
Average	26.46
Std dev	0.80

D. Ignition parameters

Table 8. Summary of ignition parameters for sample.

Critical heat flux for ignition	Ignition temperature	Total heat transfer coefficient of losses	Apparent thermal inertia
q̇″_cr [kW m⁻²]	T_ig [°C]	h_r [W m^-2 K^-1]	kρc [kW² m^-4 K^-2 s]
18.90	417	42.90	0.08

Figure 6. Time-to-ignition vs incident radiant heat flux for samples.

E. Burning behaviour

Table 9. Summary of key burning behaviour metrics.

Heat flux	Test	Time to ignition	Fraction of mass residue	Peak heat release rate	Total energy released
q̇″_inc [kW m^-2]		t_ig [s]	m_res [-]	q̇″_p [kW m^-2]	Q_t [MJ m^-2]
35 kW m^-2
	Test 1	13	0.85	53.18	7.16
	Test 2	4	0.78	71.80	12.35
	Avg	8	0.81	62.49	9.76
50 kW m^-2
	Test 1	6	0.37	72.69	36.81
	Test 2	4	0.80	77.93	10.77
	Avg	5	0.59	75.31	23.79
60 kW m^-2
	Test 1	4	0.20	89.15	52.31
	Test 2	3	0.29	87.92	43.47
	Avg	4	0.25	88.54	47.89
80 kW m^-2
	Test 1	-	-	-	-
	Test 2	-	-	-	-
	Avg	-	-	-	-

Figure 7. Normalised mass loss over time for samples tested with 35, 50, 60 and 80 kW m^-2.

Figure 8. Heat release rate per unit area over time for samples tested with 35, 50, 60 and 80 kW m^-2.

Table 10. Effective Heat of Combustion individual results for sample.

Test	ΔH_c [kJ g^-1]
35 kW m^-2 (Test 1)	14.79
35 kW m^-2 (Test 2)	18.76
50 kW m^-2 (Test 1)	17.69
50 kW m^-2 (Test 2)	16.58
60 kW m^-2 (Test 1)	19.97
60 kW m^-2 (Test 2)	19.60
80 kW m^-2 (Test 1)	-
80 kW m^-2 (Test 2)	-
Average	17.90
Std dev	1.97

F. Flame Spread

Table 11. Minimum heat flux for flame spread rate and minimum flame spread rate for sample.

Orientation	q̇″_min.spread [kW m^-2]	V_f.min [mm s^-1]
Horizontal	15.30	1000
Vertical	16.30	1000

Table 12. Flame spread parameter results for sample.

Orientation	Trial	(^kρc_p⁄_Φh²)^¹⁄₂ [m^³⁄₂ s^¹⁄₂ kW^-1]	Φ [kW² m^-3]
Horizontal	1	-	1000
Horizontal	2	-	1000
Vertical	1	-	1000
Vertical	2	-	1000

Additional information:
Spread occurred near instantaneously and flaming lasted approximately 1–3 seconds before extinguishing.